double sided lapping machines - 1500 1900 3100 SeriesDouble Sided Lapping & Polishing Machines

Models: 1500, 1900 & 3100
(click here to return to chart)

1500 Capacities

1900 Capacities

3100 Capacities


Double Sided Lapping & Polishing Machines for Precise Control

  • Computerized programming - 28 different 14-step recipes handle any application.
  • Precision Removal System for Symmetrical or *Asymmetrical material removal.
  • Three independent velocity servomotor drives for quiet, smooth operation.
  • Accurate lap force control - run as low as 8 pounds (3.6 Kg) on fragile parts.
  • Automatic plate flattening through processor-controlled speed modes.
  • Soft start, soft stop and load ramping control gently handles fragile parts.
  • Retractable ring gear eases the lift-off of thin, hard to handle parts.
  • Multi-step programming "tops off" thicker parts at lighter pressure for less thickness variation between individual parts.
  • Sealed membrane keypad and four-line back lit LCD operator interface is rugged, safe and slurry-resistant.

Precise Pressure Control

  • Precision servomotor drive coupled with ball-screw obsoletes air cylinders for top plate support and lap force control.
  • Programmable transition point from fast down to float down for parts of different thickness.
  • At end of run, servomotor drive controls vertical travel of top plate to zero load WITHOUT lifting off parts, keeping parts in their workholes.

3-Way Motion - Key to Precision

  • Bottom lap plate is fixed - providing a zero-runout base.
  • Carriers orbit the center sun gear at controlled speeds.
  • Top lap plate spins at twice the speed of the planet carrier orbit speed.
  • Removes material from top & bottom of parts equally.   * See Footnote below for Asymmetrical (unequal) material removal.
  • Minimizes contact stresses on part edge and carrier teeth, which reduces "crashes" and edge chipping, and increases carrier, ring and center gear life. For very thin parts and high loads.

Benefits of 3-Way versus 4-Way Motion

  • Solid lap plate base provides higher precision than rotating base.
  • Drastically reduced machine complexity and maintenance and simplifies isolation of abrasive from critical components.
  • Processing speed is normally limited by hydroplaning phenomenon, negating higher speeds of the more complex 4-way machines.


View of lower drives
for 3100 only

Automatic Plate Flattening
  • Programmable reversing of carrier axial spin direction keeps plates flat during production. Controlling axial spin constantly corrects any "out of flat" condition.
  • Excessive un-productive conditioning time for "out of flat" plates is eliminated.

 

Speed & Load Ramping

  • Programmable soft start speed control prevents jolts to fragile parts, greatly reducing edge chipping.
  • Precision load ramping is gentle with fragile parts. Provides a "light touch" to thicker parts in a load, resulting in lower thickness variation.
  • Soft stop sequencing provides top plate "spin-off" to reduce or eliminate parts remaining adhered to the top plate.
* For details on Asymmetrical Material Removal, contact our Engineering Department

For Personal Assistance Contact

Tel: 717-243-9900 Fax: 717-243-4542
email:prhoff@prhoffman.com