News Release

double sided lapping machines - Servo_RS 5400 SeriesDouble Sided Lapping & Polishing Machines
Model: 5400 - New 5400 Machine Brochure

PR Hoffman's NEW 5400 Servo_RS Double-Sided Polishing, Lapping and Griding Machine Series

5400 Capacities
Machine Chart
Full Machine Brochure ~ 2.5Mb - click to Download


Double Sided Lapping & Polishing Machines for Precise Control

  • Computerized programming - 'Unlimited' 14-step recipes handle any application.
  • Precision Removal System for Symmetrical or *Asymmetrical material removal.
  • Three independent velocity servomotor-drives for quiet, smooth operation.
  • Accurate lap force control - run as low as 25 pounds (11 Kg) on fragile parts.
  • Automatic plate flattening through processor-controlled speed modes.
  • Soft start, soft stop and load ramping control gently handles fragile parts.
  • Retractable ring gear eases the lift-off of thin, hard to handle parts.
  • Multi-step programming "tops off" thicker parts at lighter pressure for less thickness variation between individual parts.
  • Touch-Screen Input through a WindowsXPTM PC system allows unlimited storage of recipes, access to online information, machine manual, technical information, etc.
  • A separate embedded machine controller transfers control program to its flash memory, leaving the PC free to monitor process or edit recipes.

Precise Pressure Control

  • Precision servomotor drive coupled with ball-screw obsoletes air cylinders for top plate support and lap force control.
  • Programmable transition point from fast down to float down for parts of different thickness.
  • At end of run, servomotor drive controls vertical travel of top plate to zero load WITHOUT lifting off parts, keeping parts in their workholes.

3-Way Motion - Key to Precision

  • Bottom lap plate is fixed - providing a zero-runout base.
  • Carriers orbit the center sun gear at controlled speeds.
  • Top lap plate spins at twice the speed of the planet carrier orbit speed.
  • Removes material from top & bottom of parts equally.   * See Footnote below for Asymmetrical (unequal) material removal.
  • Minimizes contact stresses on part edge and carrier teeth, which reduces "crashes" and edge chipping, and increases carrier, ring and center gear life. For very thin parts and high loads.

Benefits of 3-Way versus 4-Way Motion

  • Solid lap plate base provides higher precision than rotating base.
  • Drastically reduced machine complexity and maintenance and simplifies isolation of abrasive from critical components.
  • Processing speed is normally limited by hydroplaning phenomenon, negating higher speeds of the more complex 4-way machines.


View of lower drives
for 5400 only

Automatic Plate Flattening
  • Programmable reversing of carrier axial spin direction keeps plates flat during production. Controlling axial spin constantly corrects any "out of flat" condition.
  • Excessive un-productive conditioning time for "out of flat" plates is eliminated.

 

Speed & Load Ramping

  • Programmable soft start speed control prevents jolts to fragile parts, greatly reducing edge chipping.
  • Precision load ramping is gentle with fragile parts. Provides a "light touch" to thicker parts in a load, resulting in lower thickness variation.
  • Soft stop sequencing provides top plate "spin-off" to reduce or eliminate parts remaining adhered to the top plate.
* For details on Asymmetrical Material Removal, contact our Engineering Department

For Personal Assistance Contact

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Tel: 717-243-9900 Fax: 717-243-4542
email:prhoff@prhoffman.com